As for the contemporary dairy industry, preservation of quality and hygiene to retain the freshness of milk from formation to consumption is a necessity. One important part of this is the milk storage tanks. The tanks are designed to meet acceptable standards for milk storage and ensure that milk is kept under the best possible conditions until it is removed for processing. Leader in production of high-performance equipment for dairy industry: Gemak Engineering Solutions – expertise in design, quality and reliability.
In this piece we look at the significance of milk storage tanks, take a deep dive into how Gemak Engineering Solutions is revolutionizing the way dairy is processed, and the key benefits that make its tanks a preferred diary processing solution for processors around the world.
Milk Storage Tanks – A Must-Have for Dairy Processing Industry
A milk storage tank is more than just a vessel - it’s a finely crafted machine that allows milk to stay fresh and free of contaminants. On the dairy processing side, raw and pasteurized milk product storage tanks are used to store the product until it is ready to be packaged and/or processed into other products.
These ranges are generally made of stainless steel and are equipped with the latest type of insulation system as well as a cooling system. The objective is to keep the milk at some constant (normally 4 °C) temperature to prevent spoilage. These tanks also feature hygienic fittings and a smooth interior to facilitate easy cleaning, and help prevent the growth of bacteria.
Advantages of High Quality Milk Storage Tanks:
- Prevention of spoilage through temperature regulation
- Used for insulation to reduce energy cost
- Hygienic Design which is based on CIP (Clean-in-Place) requirements
- Robustness for u industrial site throughout the day
Get access for ease of maintenance -and to minimize downtime and maximize productivity.
Gemak Engineering Solutions: Writing a New Chapter of Milk Storage Tank Innovation With the Passion to Serve Industry!
Gemak Engineering Solutions becomes known brand in dairy equipment, providing high performance milk process and stotage project. By exceeding customers’ expectations in performance, and offering continuous operation, reliability, and low maintenance costs, Gemak has established a reputation as market leader for dairy process solutions.OPORTUNITYWe are Gemak, and for many years we have been setting the standard in dairy processing equipment.
They produce milk tanks for small dairy farms to large-scale processing plants. For tight spaces, choose one of our vertical tanks, while large deaeration stations can be handled with our horizontal tanks – Gemak with custom designs considering the operational requirements.
Why Opt For Gemak Engineering Solutions For Milk Storage Tanks?
Customized Solutions
Gemak knows that no two dairying operations are the same. Their tanks are custom made to suit any capacity, from a few hundred liters to tens of thousands.
Advanced Cooling Technology
Gemak tanks are provided with effective cooling systems to prevent wastage of milk due to inadequate cooling and offer considerable savings in energy and operation cost.
High-Grade Materials
Made of AISI 304 or 316 stainless steel, with the correct treatment of surface, resistance to corrosion is guaranteed and ensures the conservation of milk in hygienic conditions.
Automation and Integration
Rockwell Automation can provide systems integration allowing tanks to be monitored for temperature, volume and cleaning cycles, resulting in smooth operation and better quality control.
Adherence to International Standards
Hygiene, Safety and Manufacturing Quality are high on the priority-list of Gemak Engineering Solutions, this way all equipment are suitable for export and overseas markets.
How to Select the Most Suitable Milk Storage Tank for Your Dairy Company
Several factors will influence which is the perfect milk storage tanks : production scale, available space, cooling requirements and cleaning facilities. And this is how Gemak Engineering Solutions helps customers make the right decision:
Capacity Planning
Gemak specialist consultants liaise with clients to advise on their specific milk throughput requirements, and produce tanks that are neither underused nor smaller than necessary, nor overused or too large and therefore inefficient.
Space Optimization
Whether you have a small footprint plant, or expansive, Gemak can offer vertical and horizontal tanks to maximise plant floor space.
Cooling and Insulation
All Gemak tanks are provided with either cooling jackets or direct expansion. These keep consistent temperature, even during power spikes or in large, crowded environments.
Cleaning and Hygiene
Gemak focuses the attention on CIP (Clean-In-Place) but mostly on their tank’s design. When you need automated tank cleaning, you need a system that can clean tanks completely without human intervention and leave no residues behind to contaminate the purity of your product.
Utilization in Dairy Systems
At Gemak´s engineering we have the knowledge to make milk storage tanks entirely compatible with your pasteurizers, homogenizers and filling machines. This “all in one” solution saves time and money in the workplace as well as on the job site.
Salient Features of Milk Storage Tank by Gemak Engineering Solutions
The devil is in the details when it comes to determining the effectiveness and dependability of any milk storage option. Below are the main features of Gemak Engineering Solutions’ milk storage tanks:
Capacities: From 500 Litres to 1,00,000 Litres
The upright tanks include both vertical and horizontal cylindrical tanks with flat, dished or conical bottom. Applied in chemical, pharmaceutical, food, dairy and brewing industries.
Refrigeration: Direct expansion, glycol or ice bank refrigeration
Insulation: Polyurethane or mineral wool for optimal thermal insulating properties
Finish: Tig welding is available with 2B/Mirror/Matt/Brushed/Mill/Custom finished outside.ForegroundColor:can do any colorPlate: Brushed Stainless steel / Copper / Titanium / K-Gold is Optional.
- CIP: Spray balls and automated cleaning cycles are automatic in the system
- Control: optional SCADA connection, temperature sensors, level probes
- Material :Inlet product:DIN 2/3/4 DN bung type:Food grade stainless steel AISI 304/316L
- Certificates: CE, ISO etc. the international dairy standards
The combination of these two results in a durable and cost-effective solution for any dairy farmer who needs to extend shelf life, increase production or expand operations.
Conclusion
The significance of a community milk buyer tank in a dairy can never be too much emphasized. It is an essential expenditure that directly affects a product’s quality, operational effectiveness, and profitability. Serving Dairy With sophisticated engineering, priority to hygiene, solution flexibility and provision of the service being a priority, Gemak is one of the established quality in the world with different design and with their own practice.
Whether you’re retro-fitting an existing facility or building a new plant, Gemak is the answer for a dairy storage tank that not only meets, but exceeds your standards and specifications, along with the support and service only a world-class fabricator can provide. You are in good hands with Gemak Engineering Solutions providing you space-savvy and flexible storage solutions that will keep up with your business.
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FAQ
1. Is stainless milk tank the best?
Answer: Yes, SS304 or SS316L are used as food grade for the milk storage,6mm thickness. Stainless steel milk storage tanks Every single milk storage tank produced by Gemak Engineering Solutions is manufactured of first-class stainless steel, in order to be not only hygienic and strong, but also compliant with all the food safety regulations.
2. Share this on WhatsApp How frequently timing will depend on the climate it is employed in should a milk storage tank be cleaned?
Answer: Rated for Every-Use Minors Milk Tanks and Membrane Tanks should be washed after every milking or once each day on large dairies. Gemak Engineering Solutions manufacture tanks with CIP (Clean-In-Place) systems to ensure that cleansing is convenient, uniform and manufactured to hygiene standards.
3. What are the security requirements of a milk tank?
Answer: Safety features are temperature control systems, pressure-relief valves, non-return valves, and level indicators. Gemak Engineering Solutions tanks come with emergency shut-down systems and tough lids with a strong locking arrangement, which ensures the tanks are operated safely.