Dairy processing and production activities call for careful preservation of milk, its freshness, quality, and safety. This is made possible through the availability of well designed milk storage tank which keeps the milk in the right conditions until the processing or distribution to customers. Newest of the different types of milk storage tanks available, the Horizontal Milk Storage Tank is becoming more and more appreciated for its design that optimizes floor space, easy maintenance requirements and effective refrigeration. In this blog, Gemak Engineering Solutions discusses horizontal milk storage tanks, why they are important and how we are well positioned to design the best dairy solutions considering our engineering capabilities.
What is a Horizontal Milk Storage Tank?
A Horizontal Milk Storage Tank is a milk storage tank that is meant to hold a large volume of milk. Contrary to the vertical tanks that are equipped to stand straight, the horizontal tanks are built to be laid on a side which saves on space for storage if required. These tanks have different sizes to suit small, medium and large scale dairy operations. They are normally constructed of high-grade stainless steel material that makes them hard-wearing, clean and resistant to rust.
Importance of Horizontal Milk Storage Tanks in Dairy Industry
Safe storage of milk presents a number of problems to the dairy sector. As milk is a commodity that falls under the category of perishable goods, it has to be kept at the right temperature in order to avoid going bad. But Horizontal Milk Storage Tanks are very helpful in this regard and have many benefits as compared to the inherited storage systems:
Effective Thermal Regulation: The horizontal tanks feature modern thermal regulation systems that facilitate appropriate thermal conditions in the tank. Such tanks avoid the preservation temperature from being reached therefore hindering the growth of microorganisms and increasing the milk fermentation. The apparatus cooling is much better due to the horizontal nature of tank where cooling of all the milk is maintained.
Space Utilization: The most attractive aspect of a horizontal tank’s use is its space efficiency. It can be placed in an area with a low headroom as it lies flat on the ground which increase the storage within the height without the increase themselves. This is quite advantageous in facilities where the height of ceilings is fairly low like warehouses or small scale dairy farms.
Convenient Care: Such tanks can be cleaned and maintained in less time because of the low horizontal orientation as opposed to its vertical orientation. The tank has an easily cleanable flat surface and large openings to promote cleaning and ensure no milk and bacteria remains. Routine maintenance is critical to avert contamination and enhance the effectiveness of the tank.
Prevention of contamination: Horizontal tanks have options that help reduce the chances of contamination. The sealed structure ensures that no environmental impurities reach the milk and tanks are usually provided with self-cleaning features (CIP) to keep the milk free from bacteria or any other contaminating substances.
Economical: In contrast to vertical tanks, horizontal milk storage tanks are less expensive to purchase because the design is simpler and the cost of running the tank is lower. In addition, these refrigerators offer energy efficiency whilst ensuring the perfect storage conditions for milk. Maintenance expenditures are also quite economical over time.
Usage of Horizontal Milk Storage Tank
A Horizontal Milk Storage Tank is a revolutionary tank used in the dairy sector for the safe and sound keeping of milk. The tanks are perfect for the dairy farms, processing plants, and even distribution centers, all thanks to their unique design that optimally saves space and advanced cooling capability. When placed horizontally, these tanks thus become space-saving, making them ideal for places with little headroom.
A Horizontal Milk Storage Tank is primarily used for milk storage, maintaining the temperature between two and four degrees Celsius to avoid accidents caused by bacteria and even spoilage of the milk. The integrated cooling system allows the milk to be quickly cooled immediately after being supplied into the tank and helps keep the quality of the milk. In addition, these tanks incorporate such advanced features as thermal insulation that helps eliminate artificial temperature variations.
Apart from extending the shelf life of stored milk, Horizontal Milk Storage Tanks allows for easy and quick cleaning and maintenance which helps to meet the hygiene standards. The clean room has systems that do not allow the milk residues and bacteria build up on the inner walls, and instead, the external surfaces have automated cleaning systems that aid in maintenance.
Features of Horizontal Milk Storage Tanks
Gemak Engineering Solutions designs Horizontal Milk Storage Tanks with the following features to ensure optimal performance:
Premium Stainless Steel Build: These tanks are constructed using food-grade stainless steel, which prevents corrosion and rusting. Additionally, stainless steel prevents any reactions from occurring, allowing milk to be stored without any adverse effects on the tanks and hence, taste or quality.
Thermal properties: A thermal layer is fixed to every given tank to keep the milk inside at a desirable temperature thereby less cooling energy is required. The insulation works both ways as it prevents the milk inside from being warm due to hot ambient temperatures for long periods.
Effective Cooling Mechanism: Our horizontal tanks incorporate a cooling device that enhances the cooling process of the milk within the tank. The cooling system also incorporates an inbuilt refrigeration unit which if set will maintain the desired temperature of the fluids in the tank therefore reducing the possibilities of spoilage and growth of pathogens.
Clean and Contaminated Free Design: Our tanks are designed in a way that they will avoid encouraging bacterial growth. They come with smooth surfaces that are easy to clean and automatic cleaning apparatus that meet the global hygiene level requirements. Angles and elimination of edges in the design guarantees that every component of the tank is cleaned including those usually not cleaned because of lack accessibility in ordinary tanks.
Monitoring and Control Systems: Modern Horizontal Milk Storage Tanks come with built-in monitoring systems that allow the operator to control several parameters in real-time: temperature, amount of milk in the tank, and the condition of the tank as a whole. This contributes to maintaining the best possible performance of the tank and, consequently, avoiding any situations that could deteriorate milk quality.
Customizable Sizes and Capacities: Horizontal Milk Storage Tanks are designed and manufactured by Gemak Engineering Solutions ranging from the smallest scale dairy to the big industrial dairy farms. We realize that no two dairy farms or processing plants are alike.
Why Choose Gemak Engineering Solutions for Your Horizontal Milk Storage Tank Needs?
At Gemak Engineering Solutions, we pride ourselves on our expertise in providing state-of-the-art dairy storage solutions. Here are some reasons why our Horizontal Milk Storage Tanks are the ideal choice for your dairy operations:
Industry Expertise: With years of experience in the dairy industry, Gemak Engineering Solutions understands the challenges that dairy operators face in milk storage. We provide customized tank solutions that meet your specific requirements while ensuring compliance with all industry standards.
Cutting-Edge Technology: Our tanks are designed using the latest engineering technologies, ensuring maximum efficiency, durability, and hygiene. We incorporate innovative features like automatic cleaning systems, advanced cooling units, and real-time monitoring systems to make milk storage easier and more effective.
Quality Assurance: We are committed to providing high-quality products that adhere to international standards. Each Horizontal Milk Storage Tank is thoroughly tested for performance, safety, and durability before it leaves our facility. Our tanks are built to withstand the demands of daily use and provide long-term reliability.
Customized Solutions: We understand that every dairy operation is unique, and that’s why we offer customizable tanks to suit your specific storage needs. Whether you need a small-scale tank for a local dairy farm or a large tank for a commercial dairy plant, Gemak Engineering Solutions has the right solution for you.
Excellent Customer Support: Our relationship with our clients doesn’t end once the tank is installed. We offer ongoing maintenance and support to ensure that your Horizontal Milk Storage Tank continues to perform at its best. Our team is always available to assist with troubleshooting, repairs, and upgrades.
Conclusion
The Horizontal Milk Storage Tank represents an important element to any dairy business aimed at maximising storage efficiency of bulk milk, preserving the quality of its products and safety. This tank has a compact structure, is easily maintained, and boasts modern cooling systems making it the preferred option of contemporary dairy farms and processing plants. Innovative, high-quality horizontal milk storage tanks developed by Gemak Engineering Solutions are now available to suit the various dairy needs.
While using our products, you can be sure that all the necessary conditions will be maintained for your milk, and therefore its good quality, great taste and safety will be preserved until reaching customers. When you require a most efficient horizontal milk storage tank for your dairy running enterprise, turn to Gemak Engineering Solutions for professional advice and custom-made services.